Blown O2 sensor from exhaust manifold

O2Sensor_1_500Traveling in the hilly country of West Virginia’s I-77, as I pressed on the gas to start up the next hill, the transmission downshifted and all the sudden, a loud;

BBBBBrrrrrrrrr.

It definitely sounded like a exhaust problem, maybe a broken manifold or a donut seal pooped out.  These V-10’s also have a rare history of spitting plugs, but it didn’t sound like that. This is not good,  URGH

The next exit we pulled into a truck stop. I pulled the doghouse and started looking around.  We started the engine and tried to pinpoint where the noise was coming from,  after about ten minutes, it was glaring obvious.

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O2 sensor, viewed from right wheel well

The O2 sensor had popped out on the right side, about 6 inches below where the pipe attaches to the right manifold.  As best I could see,  the threads on the pipe fitting looked OK,  but I could see the threads on the O2 sensor that looked like it got kicked sideways.

I disconnected the TOAD and drove to a Auto Parts store,  purchased a new O2 Sensor, and a thread chasing tool to clean up the threads.

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thread chasing tool to clean up threads.

NOTE – If worst comes to worst and you don’t have a O2 sensor, just screw a spark plug in the hole and be on your way. It will probably throw a O2 sensor or Cat converter code on the ECM, but that shouldn’t effect the driving.

Back at the motor-home,  I ran the thread chaser in to the hole, and the threads felt OK,  I then screwed the O2 sensor into the hole,  snugged it up, connected the connector,  and cranked up the engine.  We were greeted with a nice quite exhaust.

(400 miles later – all is well)

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Threads on O2 sensor cocked sideways. This probable happened when the sensor was blown out